SCADA router for substations, renewables and remote energy assets
Connect substations, solar and wind sites, pipelines and pumping stations over 4G/5G. Instaroute routers speak IEC 60870-5-101/104, DNP3 and Modbus, over encrypted tunnels to your control centre.
Key facts
- Industrial protocols
- IEC 60870-5-101/104, DNP3, Modbus RTU/ASCII/TCP gateway, MQTT publisher; serial DTU over TCP or UDP
- Field hardware
- DIN-rail 4G (IR1180DM with GPS, IR1190DMG Gigabit, IR11004GS); outdoor IP65 4G and 5G (IR1105-ODU-4G, IRX1160-ODU-5G); 5G with Wi-Fi 6 (IRX100-5G)
- Links
- 4G LTE Cat 4/6 and 5G SA/NSA; dual-SIM arbitration by signal, latency or data usage; broadband or fibre on any port
- Security
- Zone firewall, IPsec IKEv2 with hybrid ML-KEM key exchange (NIST FIPS 203), SNMPv3, post-quantum-signed firmware, RADIUS and TACACS+ login
- Management
- Instaroute SDWAN Lite 2.0: up to 100,000 devices per deployment, flat per-device pricing, no data metering, out-of-band access without a public IP
- Certifications
- TEC MTCTE certificate 244903206 (nine models, valid to March 2035), IEC 62443, CE, RoHS
- Make in India
- Class-I local supplier under the PPP-MII Order, for DISCOM, utility and PSU tenders; local-content declaration and certificate with each bid
- Customers
- Siemens Gamesa, ReNew Power, Nayara Energy
What a substation router has to do
A substation, a wind turbine and a pipeline valve station share one problem. They sit far from fibre, run protocols built for private networks, and must stay reachable around the clock. Here is how Instaroute maps to the requirements utility specifications usually set.
| Requirement | What you get |
|---|---|
| Carry IEC 60870-5-101/104 and DNP3 from RTUs and FRTUs | IEC 60870-5-101/104 and DNP3 supported on the router; RS232/RS485 serial DTU carries legacy serial devices over TCP or UDP |
| Modbus from meters, inverters and PLCs | Modbus RTU/ASCII/TCP gateway; MQTT publisher to send readings to your platform |
| Private, encrypted path to the SCADA master over public 4G | IPsec IKEv2, OpenVPN, GRE/DMVPN into your control centre, with hybrid post-quantum key exchange |
| No field device exposed to the internet | Zone firewall on the router; SD-LAN and the InstaAccess client let approved engineers reach a device without a public IP |
| Link resilience | Dual-SIM arbitration across two operators; dual-module IR11004GDW keeps both carriers live; broadband or fibre as a second path |
| Panel mounting | DIN-rail IP30 units for control panels and RMUs; IP65 outdoor units for poles and masts |
| Location and time data | GPS on the IR1180DM |
| Remote configuration and firmware | Central templates, browser SSH, CLI preview before every push; signed firmware with canary rollout and rollback |
| SNMP to your NMS | SNMP v2c/v3, TR-069 and syslog |
For line-by-line mapping to DISCOM specifications such as the PFC RT-DAS model specification, see IoT and M2M connectivity.
Where Instaroute fits in energy and utilities
Nexapp has published use cases for each of these site types:
- Smart grid and substations: RTU and FRTU backhaul for distribution automation, feeder monitoring and RMU telemetry over IEC 101/104 or DNP3.
- Wind turbines: remote monitoring and management of turbines, with engineers reaching turbine controllers through logged remote access.
- Solar farms: connectivity for inverters and plant SCADA across many sites, managed centrally.
- Oil and gas pipelines and fuel storage: telemetry from valve stations, tank farms and fuel-retail sites over cellular links.
- Water pumping stations: automated connectivity for remote pumps and their controllers.
- Remote tower sites: management of remote sites where no fixed line exists.
- Smart meters and EV chargers: cellular backhaul for data concentrator units and charging points.
Choosing the right model for each site
| Site | Recommended Instaroute model | Why |
|---|---|---|
| Substation or RMU control panel | IR1180DM | DIN-rail, dual SIM, RS232/RS485, GPS for location and time |
| Plant cabinet with busy wired network | IR1190DMG | Gigabit ports, dual SIM, DIN-rail or wall, no Wi-Fi |
| Meter DCU, EV charger, small telemetry site | IR11004GS | Entry-level 4G, RS232/RS485, DIN-rail or wall |
| Weak signal inside a control room or basement | IR1105-ODU-4G or IRX1160-ODU-5G | IP65, pole or mast mounted where the signal is, PoE LAN port |
| Solar or wind plant with CCTV and high data volume | IRX100-5G | 5G SA/NSA, Gigabit, up to 3 serial ports, Wi-Fi 6 |
| Critical site that cannot wait for a SIM switch | IR11004GDW | Two cellular modules, two operators live at once |
See the full router catalogue for specifications.
CEA Cyber Security Regulations 2026: what changes for your network
Power-sector cyber security is now a binding regulation. The Central Electricity Authority notified the CEA (Cyber Security in Power Sector) Regulations, 2026 on 31 July 2026. They come into force on 1 April 2027. A few provisions, including 5(39), 6(2) and 6(7), start on dates the CEA will set separately. The regulations build on the CEA's 2021 cyber security guidelines. They apply to entities that own, operate or manage OT linked to the interconnected power system. For generating companies, captive plants and energy storage, the threshold is 50 MW or more.
The obligations are yours, not your vendor's. Here is how the network layer helps with the clauses that touch it.
| Regulation (as numbered in the notification) | What it requires | How Nexapp helps |
|---|---|---|
| 5(12), 6(1) and 6(8) | Keep OT physically isolated from the internet and IT. Where IT–OT links are unavoidable, use hardened logical separation that is approved, monitored and logged. Segment OT into trust levels | Zone firewall and VRF segmentation on every router and edge; tunnels only to the systems each site needs; logs exported to your SIEM |
| 6(3) and 6(4) | Carry control and real-time data over a dedicated channel isolated from the internet, within India; remote operation only from within India | APN settings per SIM, so routers can run on a private APN from your operator; MPLS or leased lines on wired ports; encrypted IPsec tunnels; management hosted in India or in your own data centre |
| 5(13) and 6(2) | Firewalls at the perimeter with deep packet inspection, application filtering, intrusion prevention and geo-fencing | IPS, DPI-based application control and web filtering on Nexapp edges; geo-blocking on 5G models. See NGFW. Tell us which OT protocol filtering your policy requires |
| 5(17) | Remote access only for troubleshooting and emergencies, with approval and continuous monitoring | InstaAccess (ZTNA, SSL VPN or IPsec VPN) to a named device only, with every session logged |
| 5(19) | Sensitive data, including cloud-hosted data, encrypted and kept within India | Management and logs hosted by Nexapp in India, or self-hosted; encrypted tunnels on every link |
| 5(32) | Clocks synchronised to a reference time source | NTP servers set centrally for routers and controllers |
| 5(37) and 8(33) | Logs from perimeter devices; remote-access records kept for at least one year; ICT and IT–OT interconnection logs kept for 180 days | Syslog export from every router and edge; retention set to your policy |
| 5(39) and 6(7) | IT and OT equipment procured from trusted sources, as the Central Government directs | Indian OEM with its own firmware; certificate pack for your procurement file. See certifications |
| 7(3)(a) | Report cyber incidents within six hours to CSIRT-Power and CERT-In | Central alarms, 23 alarm metrics and session logs to speed your investigation |
These rules sit alongside CERT-In's 2022 Directions, which already require incident reports within 6 hours and ICT logs kept for 180 days within India. We map our controls to the clauses in your cyber security policy on request.
Segmented remote access for engineers and OEM vendors
Your turbine or inverter vendor needs access at 3 am. They should not need the whole network. With the InstaAccess client, each engineer or vendor reaches only the specific controller or RTU they support. Every session is logged. SD-LAN lets your team reach devices behind a router without opening a port to the internet. Out-of-band management keeps every router reachable even on SIMs with no public IP. That gives you the monitored, logged access that CEA regulation 5(17) asks for. See secure remote access.
Post-quantum tunnels from field to control centre
Grid assets stay in service for decades, and so does the value of their data. Every IPsec IKEv2 tunnel from an Instaroute router uses hybrid classical plus ML-KEM key exchange (NIST FIPS 203), with ML-DSA authentication (FIPS 204). Firmware and configuration are post-quantum signed, so a tampered image is refused. That protects recorded telemetry against harvest-now, decrypt-later attacks. It also fits India's quantum-safe roadmap, which sets early milestones for critical infrastructure. Read more on post-quantum cryptography and the DST deadlines.
Managing thousands of field routers
Utility estates grow to thousands of routers, and every site visit costs a day. Instaroute SDWAN Lite 2.0 manages up to 100,000 devices per deployment. You import serial numbers by CSV, and each router pulls its configuration at first power-on. There are about 20 configuration domains, including SIM policy, VPN, firewall, serial and protocol settings. Alarms cover signal, data usage, link state and device health. Firmware rolls out to a canary group first, with rollback. You pay a flat per-device price with no data metering. You can self-host it in your own data centre, which suits utilities that must keep operational data under their control. See SDWAN Lite 2.0.
For large plants and control centres, the Nexapp Controller adds full SD-WAN with application-aware steering and sub-second failover across MPLS, ILL, broadband and cellular.
Frequently asked questions
What is the best router for SCADA at a substation?
Choose one that speaks your RTU protocols, runs on two cellular operators, mounts in your panel and keeps field devices off the internet.
The Instaroute IR1180DM is a DIN-rail 4G router with dual SIM, RS232/RS485, GPS, IEC 60870-5-101/104, DNP3 and Modbus. It sends traffic over encrypted IPsec tunnels to your SCADA master.
Does Instaroute support IEC 60870-5-104?
Yes. Instaroute routers support IEC 60870-5-101/104 and DNP3, act as a Modbus RTU/ASCII/TCP gateway and publish MQTT.
RS232/RS485 serial ports carry legacy devices over TCP or UDP.
Can one platform manage solar farms and wind sites across India?
Yes. Instaroute SDWAN Lite 2.0 manages up to 100,000 routers per deployment, with zero-touch provisioning, alarms and canary firmware rollout.
You can run it hosted by Nexapp in India or self-hosted.
Does Nexapp make us compliant with the CEA Cyber Security Regulations 2026?
No vendor can make you compliant.
The obligations sit with your organisation. Nexapp supports the network clauses: segmentation, perimeter firewalling, logged remote access, India-resident data and time sync. We map these controls to your cyber security policy.
How do OEM vendors get remote access to turbines or inverters?
Through the InstaAccess client (ZTNA, SSL VPN or IPsec VPN).
Each vendor reaches only the equipment they support, and every session is logged. SD-LAN reaches devices behind the router without exposing them to the internet.
Are Instaroute routers MTCTE certified?
Yes. TEC MTCTE certificate 244903206, valid to March 2035, covers nine models, including the IR1180DM, IR1190DMG, IR11004GS, IR1105-ODU-4G, IRX100-5G and IRX1160-ODU-5G.
It does not cover the IRX100-5Gv2. See certifications.
Is the link to our control centre quantum-safe?
Every IPsec IKEv2 tunnel uses hybrid classical plus ML-KEM key exchange (NIST FIPS 203) and ML-DSA authentication (FIPS 204).
Firmware and configuration are post-quantum signed.
Share your site list, protocols and SIM plan, and we will propose the right router for each site.
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